Simulation

Virtual process also called screen-based simulations or virtual simulation games, those are “the recreation of reality represented on a computer screen“. They allow simulating the behavior of a system even before the execution of any part.

In a virtual environment it is possible to work on the concept together with the customer and detect problems before either party commits to any execution.

Assembly & Test

A 100% automated process assembles and tests thin rubber membranes for the automotive industry. Using a rotary table to position parts at different stations for assembly and vacuum test, this machine processes products that are required to function properly when installed in the assembly line.

At the touch of a button on the HMI, this machine can process different types of products.

Product Assembly

Our customer has challenged us with a very particular part in need of processing. This part is properly secured by means of jigs made specifically for this application and then plastic terminators are inserted into the rubber tubes, after being properly enlarged. The dual jig allows the flexibility of processing both ends in the same physical space.

At the touch of a button on the HMI, this machine can process different types of products.

Positioning & Welding​

Processing and proper welding of different materials depends on correct positioning and correct welding parameters. In this semi-automatic solution the operator starts by correctly placing the tube in the specified position and securing it by means of especially designed clamps.

Induction welding does the rest, accurately welding the part in its final location.

Custom Automation

Mendos’ years of experience give us the ability to design equipment to reliably and quickly process small challenging parts like these. The machine handles very small parts that are assembled automatically in chronological order and then checked.

The rotary table allows to reduce the operating time by allowing to put a new product while the previous one is being processed.

Retrofitting

This video is an example of how Mendos can integrate different technologies into a single automatic solution. Mendos has created a cell, within a safety perimeter, in which a robotic arm takes the welding electrode to the 3 points to process.

The rotary table allows to reduce the time of operation by allowing to put a new product while the previous one is the be processed.